An ISO 9001-2015 Company
Our Expertise in Eutectic Welding Process
Specialist in Thermal Spraying Process
Kaizen, A trusted name for Process Cold Welding, PTA & MIG Welding Process

About Us

The "Kaizen Enterprises" is promoted by three qualified Engineers having vast cumulative experience of 26 years in the field of Hard facing, Metalizing of various components.
The organisation established in 1998.

Name of Organisation M/s Kaizen Enterprises
Year of Establishment July1998
Constitution Partnership

"Kaizen" Stands for
A continuous improvement process designed for prolonging the life of all stationary and moving parts with the low heat input process. These products and processes help industries to
1) Reclaim worm / damaged components at a fraction of the cost of new components.
2) Prolong the working life of old as well as new components.
3) Reduce inventory-carrying cost and down time cost resulting in increased productivity and profitability.
"Kai" means "Change"and "Zen" means "For the better". Change for the better becomes an ongoing process when every person keeps making improvements (no matter how small) continuously.

 
KAIZEN STANDS FOR

1) Low heat input => Minimum distortion.
2) Extra strength for maximum safety .
3) Chemistry of metalizing and service life improves internal structure of protective coatings for maximum wear resistance.
4) Possible to apply even on contaminated metal.
5) Prevention of down time.
6) Low annual maintenance cost.

 
SERVICES :

In the field of low temperature repairs and maintenance welding technology. Also in break down, preventive and protective maintenance welding accompanied by economical cost and saving analysis.
Services to carry out the jobs with great precision and accuracy so as to share your responsibility.
Services to carry out the job in actual 'CITU' condition without dismantling the system so as to save your cost on down time.
We also ensure quality with third party inspection.
We have a wide range of measuring instruments to carry out the jobs with great precision and accuracy.

1 Verniers 06" (Digital)
06"
12"
24"
3 nos.
3 nos.
3 nos.
2 nos.
2 Dial Vernier 12" 2 nos.
3 Bore Dials (mm) 17 - 35
50 - 150
150 -300
300 - 400
400 - 500
1 no.
2 nos.
1 no.
1 no.
1 no.
4 Micrometers (mm) 0 - 50
50 - 150
100 - 150
150 - 200
200 - 250
250 - 300
300 - 400
400 - 500
500 - 600
1 no.
1 no.
1 no.
1 no.
1 no.
1 no.
1 no.
1 no.
1 no.
5 Dial Gauges - 4 nos.
6 Dial Indicator - 6 nos.
7 Temp. Measuring Device - 2 nos.
8 Hardness Testing Machine - 1 no.
 
Thermal Spraying Machinery
1 M.E.C. make SUPERJET 100 torch 4 nos.
2 L & T make EUTALLOY 1 no.
3 L & T make ROTOTEC gun 1 no.
 
Welding Machines
1 Arc Welding Machine 1 no.
2 Mostek make TIG Welding Machine 1 no.
3 MEMCO make Pulse TIG Welding Machine 1 no.
 
Machinery
1 7' Lathe Machine 2 nos.
2 5' Lathe Machine 3 nos.
3 6' Lathe Machine
4 Tool Post Grinder 1 no.
5 Pedestal Drilling Machine 1 no.
6 Pedestal Grinding Machine 1 no.

Note: We carry out calibration periodically.

 
Strength of Organization
Engineers 3 nos.
1 Welder (NPC,BHEL,LLOYDS Approved) 3 nos.
2 Turner 4 nos.
3 Helper 3 nos.
 
Type of Coatings

Alloys of Nickel and Cobalt, Fusibles and Non-Fusibles like Chromium Carbide, Boron Carbide, ceramics, cermets, oxides, etc. Pure Nickel, Chrome, Moly, Sn, Ti, S. S., Al, Cu, Monel, Inconel, Hastalloy, Polymer, etc.
We carry out non-destructive testing of each and every job to ensure quality (for blow holes, pin holes and cracks, etc.)
We use Powders and Fillers of following makes

1 L&T 6 Spray Met
2 Hoganas 7 Advani Fon
3 Wall Colomonoy 8 OM6 American
4 Union Carbide 9 Weartech
5 Zircast
 
Jobs undertaken :
1 Pump Casing & Impeller Wear Rings 9 Extruder Screws
2 Shaft Sleeves 10 Valve Seats & Wedges
3 Bushing Diffusers 11 Motor Shafts
4 Balancing Discs & Counter Discs 12 Turbine Blades & Nozzles
5 Balancing Drums 13 Wire Drawing Rings, Pulleys & Dies
6 Drum Liners 14 Engine Parts
7 Heat Exchanger End Plates 15 Fly Wheels
8 Centrifuges 16 Crushers, Hammers & Cutting Knives, etc.